Aerodynamically Actuated Thrust Vectoring Device

The aircraft operates by vectoring the thrust of three independent rotors (propellers). In addition, the vehicle can operate with only thrust vectoring and motor speed control to maintain vehicle attitude in hover and forward (wing born) flight. No other means of vehicle attitude control is required (i.e. ailerons, elevators, rudder), however these additional control surfaces could be added if vehicle control is desired in gliding (non-thrust) conditions.

The core technology that enables the Greased Lightning UAV is the aerodynamic efficiency it achieves in its cruise configuration. Electric motors at each propeller negate the need for drive shafts and gearing which enables this Distributed Electric Propulsion (DEP) aircraft configuration. The design is intended to utilize a hybrid electric drive system that includes small diesel engines which drive alternators to power the electric motors and to charge an on-board battery system. The batteries provide the power boost needed for VTOL and hovering. Numerous other novel design elements are incorporated, such as folding propellers to minimize drag when not in operation, such that the propulsive efficiency can be nearly ideal at both hover and wing borne flight conditions.

While previous eVTOLs often require a near 90° wing tilt to position propellers in an optimal location to generate vertical force for takeoff, NASA has taken a very different approach. NASA's design instead uses a slight wing angle and large flaps designed to deflect slipstream generated by the propellers to create a net positive force in the vertical direction, all while preventing forward movement. This unique configuration allows for takeoff and landing operations without the need for near 90° wing tilt angles. After takeoff, the transition to forward flight only requires a slight change in attitude of the vehicle and retraction of the flaps. Similar solutions require large changes in attitude to accomplish this transition which is often undesirable, especially for air taxi operations that involve passengers. Given the effectiveness of this configuration for generating upward force, the requirement for wing angle tilt has been reduced from near 90° to approximately 15° during takeoff. Further iterations may reduce this requirement even further to 0°. By eliminating the need for near 90° wing tilt, NASA's eVTOL design removes the need for mechanisms to perform active tilting of the wings or rotors, reducing system mass and thereby improving performance. Flaps represent the only components that require actuation for takeoff and landing operations. Innovators at NASA leveraged the Langley Aerodrome 8 (LA-8), a modular testbed vehicle that allows for rapid prototyping and testing of eVTOLs with various configurations, to design and test this novel concept.

This innovation utilizes a strut/truss-braced oblique variable-sweep wing mounted on a constant cross-section geometry fuselage. The combination of the strut/truss-bracing with the oblique wing greatly reduces the structural and weight penalties previously associated with unbraced oblique wing configurations while maintaining the oblique wings improved aerodynamic performance. Strut/truss bracing helps to further reduce the wing weight, and can be used to automatically align wing-mounted engines with the oncoming flow. The synergistic combination of these design elements provides the aircraft with a wide and efficient cruise speed range when the wing is at intermediate sweep positions, and superior low speed performance when the wing is unswept. The wing could remain aligned during taxiing, reducing the chance of collisions with other taxiing aircraft. This wide speed envelope provides future air traffic systems with additional flexibility when scheduling efficient arrivals and departures. The improved climb performance of the straight wing reduces the neighborhood noise footprint of the aircraft as it departs the airport. Efficient aircraft designs are increasingly desired in order to support the continued growth of the air transportation industry. Continued expansion of this vital mode of transportation is threatened by ever-increasing challenges in emissions, noise, and fuel efficiency.

This UAS technology defines a part-time VTOL system that transitions to efficient fixed-wing operation to obtain desired endurance and range. A novel three-segment wing design includes: a fixed Inner segment mounted to the fuselage, a controlled, articulating intermediate segment to which lift engines are attached, and a free-to-rotate outer segment to alleviate gust impacts on the airframe in both modes. The aft propulsor is articulated and configured such that the thrust being generated is always in a proverse direction. Also, the controlled-articulation wing segments are operated in both tandem and differential modes to allow for direct control while in the various modes of operation. Also incorporated is a novel control architecture that encompasses both the different system operating modes as well as the considerable number of individual control options and combinations.