Pressure Sensor Mechanism

Pressure sensors play an important role in engine maintenance and monitoring systems by diagnosing problems before they happen. To capture the most accurate data, however, these sensors must be placed directly on an engine. In order to withstand extreme temperature and vibration, traditional pressure sensor technologies are bulky and complex, lacking the on-board control of microsystem technologies. Glenn's new capacitive pressure sensor system and packaging is the first of its kind to achieve high-temperature capability while maintaining miniaturization. This novel system consists of a Clapp-type oscillator that is fabricated on a high temperature alumina substrate. It comprises a silicon carbide (SiC) nitride pressure sensor, a metal-semiconductor field-effect transistor, and one or more chip resistors, wire-wound inductors, and SiC metal-insulator-metal (MIM) capacitors. The pressure sensor is located in the tank circuit of the oscillator so that a variation in pressure causes a change in capacitance, thus altering the resonant frequency of the sensing system. The chip resistors, inductors, and MIM capacitors have been characterized at temperature and operational frequency, and exhibit less than 5% variance in electrical performance. The system, which can be installed with a borescope plug adaptor in an on-wing operating engine, has been extensively tested and proven to operate reliably under extreme conditions. Its compact size, wireless capability, and ability to provide real-time in-situ data acquisition make this technology a game-changer in next-generation maintenance and monitoring systems.

This technology exploits the inherently passive nature of RFID to approximate the services provided by traditional active Internet of Things (IOT) protocols like ZigBee and Bluetooth. A novel store-and-forward overlay on COTS RFID protocols allows an RFID active tags to transit through an ecosystem of RFID interrogators, exploiting contact opportunities as they arise and quietly transfers sensor readings at nearly no power cost to the RFID active tag. Specific intelligence built into both the interrogator and the tag leverages the RFID tag user memory (UM) as a stand-in IOT interface. The tag operates by sampling data into timestamped packets and loads them into tag memory. When an interrogator in the ecosystem realizes that a tag is in view and that there is unrecovered data on the tag, it takes custody of the sensor data packet and offloads the data into a database. A smart scheduler reads from the population of interrogators and schedules data transfers for specific tags when an interrogator can seed the custody transfer process for the data packets. NASA has produced working prototypes of wearables, worn by the crew aboard the International Space Station, that reports humidity, temperature and CO2 readings. In one estimate, the battery life is on pace to last an estimated nine years. The Low-Power RFID to Collect and Store Data From Many Moving Wearable Sensors is a technology readiness level (TRL) 6 (system/subsystem prototype demonstration in a relevant environment). The innovation is now available for your company to license and develop into a commercial product. Please note that NASA does not manufacture products itself for commercial sale.

This novel technology builds upon a previously (NASA-developed) store-and-forward overlay architecture using COTS RFID protocols for BAP devices. It enables the range-extension and priority forwarding of critical sensor-collected data, even when an RFID interrogator is not in range. With this method, an RFID sensor maintains data queues of varying priority, maintaining at least one high priority queue. When high priority data is collected, the RFID sensor activates a BAP mode that enhances the effective range of the RFID link to the interrogator. After high priority queues are cleared, BAP mode is deactivated to preserve onboard battery life and passive RFID operations resume for proximity-based data delivery. This technology may deliver the most value in applications where long battery lifetime and remote sensing/data collection are essential and when regularly scheduled data transfer may not be available or possible if the target is out of the normal coverage area. The RFID sensor tags described here can operate in a low to no power mode and collect data until a trigger or threshold value is measured. At this time, the critical data can be transmitted from outside passive RFID coverage areas to the nearest interrogator. Although this technology was developed to enhance the effective range of CO2 sensors worn by astronauts aboard the International Space Station, it could find additional applications in food, pharmaceutical, and other industries whose perishable and/or fragile goods rely on a stable climate throughout the transport and storage lifecycle.

The RFID-Based Rotary Position Sensor was designed for use in a hand-crank dispenser with a circular disc inside the dispenser box containing a plurality of RFID integrated circuits (ICs) around the disc's periphery. An antenna is coupled to the crank on the outside of the box, which allows a user to turn the disc and dispense items. An RFID interrogator, coupled to a processor, determines the orientation of the crank based on the RFID ICs, providing information about the rotation angle of the internal disc which can then be used to assess level of material remaining in the dispenser. This sensor can be useful for items that are too small to tag individually (e.g., pharmaceutical pills), but there are various potential applications for the sensor system including use in limit switches, position sensors, and orientation sensors. The configuration of the RFID ICs and antenna can be tailored for specific applications. For example, the system could be used in a rack-and-pinion gear system to measure the rotational or angular displacement that arises from a linear force. Furthermore, the system could be incorporated into a rotary controller to refine the rotation angle of a rotating system, like a steering systemor rotor, for example. NASA's RFID-Based Rotary Position Sensor is at a TRL 6 (system/subsystem model or prototype demonstration in a relevant environment) when used in its original application as part of a hand-crank dispenser system. For additional applications that have not been explored by NASA, the invention is at a TRL 4 (component and/or breadboard validation in a laboratory environment).

Commonly used RFID protocols are widely accepted because they are inexpensive and easy to implement. However, the associated low transmit power and narrow bandwidth typically result in coarse local-ization estimates. Often it is desirable to know the precise location of assets without reverting to an entirely different and more expensive protocol. Additionally, many industrial and other applications may desire technology that confirms the mating of components. This new program-mable sensor tag technology facilitates both precise localization and mating confirmation in-part by allowing the RFID sensor tag to become a type of distributed low-cost reader. To determine a tag attachment, this innovation utilizes a fixed location RFID sensor tag that incorporates a receptacle node to measure an electrical “influence” through resistance, capacitance, inductance, etc. Assets for which localization is desired are outfitted with “influence tags” – devices that produce a set of distinguishable responses when placed in the receptacle region of the RFID sensor tag. Mating or connections are confirmed when electrodes from an influence tag become attached to matching electrodes on a sensor tag’s receptacle node. Information obtained by the RFID sensor tag is stored in its local memory bank through which a dedicated reader can retrieve influence tag information. Potential applications exist for this technology where specific assets need to be precisely located and/or confirmation is needed when two parts have been correctly connected or attached. This RFID tag technology allows the retrieval of inventory status information in an energy efficient manner from inexpensive, small form factor hardware. Robotic retrieval of assets can be more easily facilitated with this innovation.