Search

The capacitive micro-gravity fluid mass gauge with spatial regularization is a sensor that can be outfitted to propellant vessels and can provide a determination of the mass of liquid and gas inside the vessel volume with a determinable level of accuracy. The sensor consists of 1) a number of discrete electrodes that are installed to the inner surface of the vessel wall, 2) signal generating, digitizing, signal conditioning, and general support (e.g., power supply) electronics, 3) electrical connections between the electrodes and the electronics, and 4) the algorithm used to turn the set of capacitance measurements (i.e., the capacitance matrix) into a volume fraction. The electronics generate and apply a sinusoid to a single electrode, and then the electronics measure the charge on all other electrodes. Capacitance is simply the charge divided by the voltage. This is repeated for all electrodes, without repeating duplicates. For a vessel with a fixed volume, the volume fraction can be converted to the mass fraction using the Ideal Gas Law so long as the fluid constituents, temperature, and pressure are known.

Ultrasonic Stir Welding is a solid state stir welding process, meaning that the weld work piece does not melt during the welding process. The process uses a stir rod to stir the plasticized abutting surfaces of two pieces of metallic alloy that forms the weld joint. Heating is done using a specially designed induction coil. The control system has the capability to pulse the high-power ultrasonic (HPU) energy of the stir rod on and off at different rates from 1-second pulses to 60-millisecond pulses. This pulsing capability allows the stir rod to act as a mechanical device (moving and stirring plasticized nugget material) when the HPU energy is off, and allowing the energized stir rod to transfer HPU energy into the weld nugget (to reduce forces, increase stir rod life, etc.) when the HPU energy is on. The process can be used to join high-melting-temperature alloys such as titanium, Inconel, and steel.