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The small thruster mount, roughly the size of a doughnut, controls the rotation and tilt of a directional system to a high degree of accuracy (0.02 degrees). NASA developed the rotary tilting gimbal (RTG) for thruster directional control of CubeSats. This RTG is designed to provide precision control in both the tilting and rotary degree of freedom by using accurate positioning, encoded piezoelectric motors, and a close tolerance machined structure. The RTG functions via rotary motion of the integrated assembly by a grounded piezoelectric support motor, and tilts via a rotary motor that rides on the primary structure. This alleviates the need for more traditional, directional control hardware, including magnetorquers and magnetometers. The subject technology has a resulting rotational degree of freedom of 360 degrees and a tilting degree of freedom of +/- 12 degrees. The rotary motor is connected to the tilt plate by a two-piece crank assembly. The gimbal weight, including the motors, is about 420 grams; without motors, it is about 100 grams. The operating temperature range is 0-50C. Sinusoidal testing was performed before and after the random vibration tests to determine if any structural changes occurred as a result of the tests. The gimbal met the qualification requirements and did not present any significant structural changes from flight-level testing.

The Miniature Separable Fill & Drain Valve consists of two halves (ground and flight). The flight half is attached to the vehicle (i.e., CubeSat), and the ground half can be inserted into the vehicle in the same port as the flight half, connecting the two halves together. In normal state, the flight half seals the flow path. When the ground half is connected, the flow path is opened, allowing connected ground support equipment to supply fluid through the valve. The valve is manually operated. There are redundant seals to eliminate leakage around the valve, including NASA's previously-patented Low-Cost, Long Lasting Valve Seal design (Patent No. 10,197,165; see MFS-TOPS-71 in the <i>Links</i> section of this flyer for more information) on the flight half. This eliminates the need for a swaged assembly process and the additional hardware and equipment that are typically required in conventional, elastomeric valve seat installations. The design also includes a cap for the flight half to ensure there is no leakage in flight configuration. The Miniature Separable Fill & Drain Valve has been prototyped and provides valuable benefits for CubeSat applications. The valve could also have applications in the industrial processing industry where low flow devices are commonly used. The design is also scalable to larger applications where the removal of the actuation device would be desired.

A new method is described for optical data transmissions from satellites using laser arrays for fine pointing of laser beams that use body pointing. It combines a small lens system and a VCSEL/Photodetector Array in a novel way to provide a fine pointing capability for laser beams that are pointed by body pointing of a CubeSat. As Fig. 1 shows, an incoming laser beam (green or blue, with rightward arrows), transmitted from a ground terminal, enters the lens system, which directs it to an element of the pixel array (gray rectangle). Each element, or pixel, consists of a VCSEL component/photodetector pair. The photodetector detects the incoming beam, and the VCSEL component returns a modulated beam to the lens system (green or blue, with leftward arrows), which sends it to the ground terminal. As the incoming beam changes direction, e.g., from the blue to the green incoming direction, this change is detected by the adjacent photodetector, and the laser paired with that photodetector is turned on to keep the outgoing laser beam on target. The laser beams overlap so that the returning beam continues to point at the ground terminal. The VCSEL component may consist of a single VCSEL or a cluster of VCSELs. Figure 2 shows the propagation of two overlapping laser beams. The system can very accurately point finely focused diffraction-limited laser beams. Also, simultaneous optical multiple access (OMA) is possible from different transceivers within the area covered by the laser array. For this electro-optical system, reaction times to pointing changes and vibrations are on the nanosecond time scale, much faster than mechanical fine pointing systems.