Reflection-Reducing Imaging System for Machine Vision Applications
optics
Reflection-Reducing Imaging System for Machine Vision Applications (LAR-TOPS-347)
Compact system that leverages a co-linear, high-intensity LED unit to minimize window reflections
Overview
NASA researchers have developed a compact, cost-effective imaging system using a co-linear, high-intensity LED illumination unit to minimize window reflections for background-oriented schlieren (BOS) and machine vision measurements. The imaging system tested in NASA wind tunnels can reduce or eliminate shadows that occur when using many existing BOS and photogrammetric measurement systems; these shadows occur in existing systems for a variety of reasons, including the severe back-reflections from wind tunnel viewing port windows and variations in the refractive index of the imaged volume. Due to its compact size, the system can easily fit in the space behind a typical wind tunnels view port. As a cost-effective, compact imaging system, NASAs technology could be deployed for use in BOS, Tomo BOS, photogrammetric, and general machine vision applications.
The Technology
NASAs imaging system is comprised of a small CMOS camera fitted with a C-mount lens affixed to a 3D-printed mount. Light from the high-intensity LED is passed through a lens that both diffuses and collimates the LED output, and this light is coupled onto the cameras optical axis using a 50:50 beam-splitting prism.
Use of the collimating/diffusing lens to condition the LED output provides for an illumination source that is of similar diameter to the cameras imaging lens. This is the feature that reduces or eliminates shadows that would otherwise be projected onto the subject plane as a result of refractive index variations in the imaged volume. By coupling the light from the LED unit onto the cameras optical axis, reflections from windows which are often present in wind tunnel facilities to allow for direct views of a test section can be minimized or eliminated when the camera is placed at a small angle of incidence relative to the windows surface. This effect is demonstrated in the image on the bottom left of the page.
Eight imaging systems were fabricated and used for capturing background oriented schlieren (BOS) measurements of flow from a heat gun in the 11-by-11-foot test section of the NASA Ames Unitary Plan Wind Tunnel (see test setup on right). Two additional camera systems (not pictured) captured photogrammetry measurements.
Benefits
- Reduce or eliminate reflections/shadows: The system improves measurement capabilities by reducing or eliminating severe back-reflections from wind tunnel viewing port windows and unwanted shadows from variations in the refractive index of the imaged volume
- Compact design: Compactness is key, as it enables the systems to sit in the limited space behind wind tunnel viewing port windows and be easily manipulated (e.g., rotated to reduce glare)
- Cost-effective: Use of the CMOS camera and other cost-effective components enables a low Bill of Materials cost
Applications
- Wind tunnel testing: Background-oriented schlieren (BOS), Tomographic BOS, and photogrammetric measurements with retroreflective targets
- Other testing leveraging similar measurement techniques: these could include thermal systems management, gas flow imaging, heat transfer measurements, biomedical R&D, and others
Technology Details
optics
LAR-TOPS-347
LAR-19678-1
Preparation for Tomographic Background-Oriented Schlieren Measurements in the 11-by 11-Foot Transonic Wind Tunnel. June 2020. AIAA Aviation 2020 Forum.
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Similar Results
Projected Background-Oriented Schlieren Imaging
The Projected BOS imaging system developed at the NASA Langley Research Center provides a significant advancement over other BOS flow visualization techniques. Specifically, the present BOS imaging method removes the need for a physically patterned retroreflective background within the flow of interest and is therefore insensitive to the changing conditions due to the flow. For example, in a wind tunnel used for aerodynamics testing, there are vibrations and temperature changes that can affect the entire tunnel and anything inside it. Any patterned background within the wind tunnel will be subject to these changing conditions and those effects must be accounted for in the post-processing of the BOS image. This post-processing is not necessary in the Projected BOS process here.
In the Projected BOS system, a pattern is projected onto a retroreflective background across the flow of interest (Figure 1). The imaged pattern in this configuration can be made physically (a pattern on a transparent slide) or can be digitally produced on an LCD screen. In this projection scheme, a reference image can be taken at the same time as the signal image, facilitating real-time BOS imaging and the pattern to be changed or optimized during the measurements. Thus far, the Projected BOS imaging technology has been proven to work by visualizing the air flow out of a compressed air canister taken with this new system (Figure 2).
Assembly for Simplified Hi-Res Flow Visualization
NASAs single grid, self-aligned focusing schlieren optical assembly is attached to a commercial-off-the-shelf camera. It directs light from the light source through a condenser lens and linear polarizer towards a polarizing beam-splitter where the linear, vertically-polarized component of light is reflected onto the optical axis of the instrument. The light passes through a Ronchi ruling grid, a polarizing prism, and a quarter-wave plate prior to projection from the assembly as right-circularly polarized light. The grid-patterned light (having passed through the Ronchi grid) is directed past the density object onto a retroreflective background that serves as the source grid. Upon reflection off the retroreflective background, the polarization state of light is mirrored. It passes the density object a second time and is then reimaged by the system. Upon encountering the polarizing prism the second time, the light is refracted resulting in a slight offset. This refracted light passes through the Ronchi ruling grid, now serving as the cutoff grid, for a second time before being imaged by the camera.
Both small- and large-scale experimental set ups have been evaluated and shown to be capable of fields-of-view of 10 and 300 millimeters respectively. Observed depths of field were found to be comparable to existing systems. Light sources, polarizing prisms, retroreflective materials and lenses can be customized to suit a particular experiment. For example, with a high speed camera and laser light source, the system has collected flow images at a rate of 1MHz.
Computational Visual Servo
The innovation improves upon the performance of passive automatic enhancement of digital images. Specifically, the image enhancement process is improved in terms of resulting contrast, lightness, and sharpness over the prior art of automatic processing methods. The innovation brings the technique of active measurement and control to bear upon the basic problem of enhancing the digital image by defining absolute measures of visual contrast, lightness, and sharpness. This is accomplished by automatically applying the type and degree of enhancement needed based on automated image analysis.
The foundation of the processing scheme is the flow of digital images through a feedback loop whose stages include visual measurement computation and servo-controlled enhancement effect. The cycle is repeated until the servo achieves acceptable scores for the visual measures or reaches a decision that it has enhanced as much as is possible or advantageous. The servo-control will bypass images that it determines need no enhancement.
The system determines experimentally how much absolute degrees of sharpening can be applied before encountering detrimental sharpening artifacts. The latter decisions are stop decisions that are controlled by further contrast or light enhancement, producing unacceptable levels of saturation, signal clipping, and sharpness.
The invention was developed to provide completely new capabilities for exceeding pilot visual performance by clarifying turbid, low-light level, and extremely hazy images automatically for pilot view on heads-up or heads-down display during critical flight maneuvers.
Plenoptic Camera
This camera incorporates an array of 470 x 360 microlenses, with each microlens producing an image onto a 14 x 14 pixel array. Specific colors or spectra can be continuous or arbitrarily determined; and can be easily and inexpensively modified. Modifications of the collected spectra can be useful for different applications where the emitted light needs to be analyzed to determine qualitative or quantitative information about a flow, object, or scene. The sensor can measure fluid, mechanical, thermodynamic, or structural properties of gases, liquids, and solids.
Digital Projection Focusing Schlieren System
NASAs digital projection focusing schlieren system is attached to a commercial-off-the-shelf camera. For focusing schlieren measurements, it directs light from the light source through a condenser lens and linear polarizer towards a beam-splitter where linear, vertically-polarized component of light is reflected onto the optical axis of the instrument. The light passes through the patterned LCD element, a polarizing prism, and a quarter-wave plate prior to projection from the assembly as left- or right-circularly polarized light. The grid-patterned light (having passed through the LCD element) is directed past the density object onto a retroreflective background (RBG) that serves as the source grid. Upon reflection off the RBG, the polarization state of light is mirrored. It passes the density object a second time and is then reimaged by the system. Upon encountering the polarizing prism the second time, the light is slightly offset. This refracted light passes through the LCD element, now serving as the cutoff grid, for a second time before being imaged by the camera.
The LCD element can be programmed to display a variety of grid patterns to enable sensitivity to different density gradients. the color properties of the LCD can be leveraged in combination with multiple colored light sources to enable simultaneous multi-color, multi-technique data collection.